Technology - EXO Staging Site

VOLUME &
GEOMETRY

Offering a wide and varied range of geometry to equal current available standard geometry within the market place we also offer ALTernative cell structures for many different printing and coating applications.

Our range includes all standard platforms – 30, 45, 60 degree and 45 Tri-Helical pattern, we also have 60 degree Tri-Helical, Ani-Plus (first generation elongation), Ani-Plus II (second generation elongation), Ani-Flow, and Ani-Max structures available.

To complement the above range we have our own unique ALTernative geometry in the NANO cell technology.

COLOUR
CONSISTENCY

We live in a world of colour and Corporate Brand control and integrity is of the utmost importance to help differentiate brands, products and ensure consistency to the consumer.

Here at Anilox Laser Technology we have the most stringent levels of volume control to ensure consistency, accuracy and repeatability on the products we produce.

Our method of volume control is unique. We use both optical and physical methods together to ensure accurate volume measurement. Our method involves a temperature controlled solution accurately dispensed onto the surface of the engraving. This is then distributed evenly and consistently over the surface of the Anilox, we then create an image from this and measure the ink movement and spread – this offers us the most accurate volume measurement.

RAINBOW
CELL RANGE

Alongside the standard range we have our Rainbow range of geometry
The RAINBOW range is developed for extended runs and reduced cleaning cycles.

All of our Anilox rollers and Sleeves are engineered to help offer improved press speeds, reduction in doctor blade wear and improved durability.

Ani-Flow

Developed for maximum flow for high viscosity gloss and UV applications in the Flexographic and Offset industries and Tactile applications.

Ani Plus I/II

I. Developed for higher volume ink transfer in the water based and corrugated industries.
II. For high line count and volume in Water based, UV and SOLVENT applications. Specifically developed for use with HD and alternative plate technology.

Ani-Max

For UV anti-spitting applications and some tactile applications.

Ani-Pro

A Tri-Helical format developed for direct Flexo and Offset applications of dense links.

STANDARD
CELL RANGE

We offer all the standard traditional cell structures, providing reliable and consistent performance across a wide range of printing and coating applications.

60° CELL

30° CELL

45° CELL

Tri-Helical

CELL VOLUME RANGE

Explore the theoretical volume specifications available across our standard and alternative cell geometries.

View Cell Volume Matrix

1/cm	LPI	THEORETICAL VOLUME (cm³/m²)
		60 DEGREE			ANI-PLUS I			ANI-MAX			ANI-FLOW			ANI-PRO
		Min	Opt	Max	Min	Opt	Max	Min	Opt	Max	Min	Opt	Max	Min	Opt	Max
40	100	20	30	48	20	35	55	20	35	48	20	38	48	18	34	52
80	200	10	16	28	10	18	32	10	16	28	10	18	35	10	17	32
120	300	8	10	15	8	12	18	8	10	15	8	12	20	8	11	18
160	400	4	6	10	4	7	12	4	6	10	4	9	14	4	8	13
200	500	3	5.5	8	3	6.5	9.5	3	5.5	8	3	6	9	3	5	8
240	600	2	4	7	2	4.8	8	2	4	7	N/A	2.5	4	5.8
280	700	1.5	3.8	6.8	1.5	4.6	7.7	1.5	3.8	6.8	N/A	2	3.5	7.8
320	800	1.2	3.5	5.2	1.2	4.1	6.6	1.2	3.5	5.2	N/A	N/A
400	1000	1	3.2	4.8	1	3.9	5.7	1	3.2	4.8	N/A	N/A
470	1200	1	2.4	3	1	3.3	3.8	N/A	N/A	N/A
590	1500	1	2.0	2.6	1	2.4	2.9	N/A	N/A	N/A

IMPORTANT TECHNICAL INFORMATION

All our Anilox Cell measurements are based on actual volume readings and print results.

To convert to BCM volume, divide the cm³/m² reading by 1.55.

Min (minimum): Equivalent to 22% of cell opening.

Opt (optimum): Equivalent to 28% of cell opening.

Contact our Technical Sales team for advice on Cell volume selection.

NANO
TECHNOLOGY

NANO Cell Technology features a unique elongated, closed-cell structure, significantly longer than conventional cell geometries.

This innovative design delivers precise, consistent volume control with repeatable results, while maximising ink release through its unique cell structure.

VERSATILE APPLICATIONS

NANO technology supports a wide range of printing applications, including coating, varnish, spot whites, spot colours, vignettes, process printing, priming and offset coating.

Its versatility can reduce the number of anilox rolls and specifications required, helping printers simplify their inventory.

MAXIMUM CELL VOLUME RELEASE

The unique NANO geometry optimises the relationship between cell depth and opening, allowing maximum volume release.

This enables higher screen counts while maintaining the required ink laydown, delivering consistent, controlled results.

IMPROVED INK MOVEMENT & EVACUATION

The elongated cell structure promotes maximum ink movement and efficient evacuation, supporting consistent ink transfer and reliable print performance.

HIGHER SCREEN COUNTS
IMPROVED GRAPHICS

We generally want to run higher screen counts as this will improve the print quality and lay down

INK MOVEMENT AND CELL STRUCTURE

Rolls run cleaner for longer

Easier to clean cell

Maximum release of product

Helps prevent against anilox scoring

Reduction of spitting issues

Reduction of clogging issues with heavier pigments

Helps reduce tubing and curl issues in sheet delivery

IMPROVED EVACUATION

The Anilox Roller or sleeve is a key part of the Flexographic print or coating process. It is vital for the printer to get the ink/coating volume transfer at it’s optimum.

Longer Print Runs
Helps manage cell evacuation at increased speeds.

Better particle movement
More cells space helps heavy particles move easier within the cell.

Reduced cleaning stops
The elongated cell structure offers better resistance to doctor blade scoring.

Maximum Volume Release
Cell geometry allows high volume release while keeping the opening to depth ratio at a minimum.

NANO TECHNOLOGY APPLICATIONS

The Nano cell technology can be utilised in many of the more technical applications within the industry. Examples of these include:

White applications
Good opacity with a combination of solid and text.

Tone, vignette & fine text
For tone, vignette and fine line/solid and reverse text.

Tactile, metallic & varnish
Applications with large pigment,beads, flecks or particles.

Please visit our Knowledge Base to learn more about the NANO and all our available cell structures.

CONTACT OUR
TECHNICAL SALES TEAM

FOR ADVICE ON CELL VOLUME SELECTION

OR CONTACT OUR TEAM:

(0) 161 707 1717

CALL US

VOLUME &GEOMETRY

COLOURCONSISTENCY

RAINBOWCELL RANGE